batchCooking/apps/api/src/config/env.ts

import dotenv from "dotenv";
import { z } from "zod";

// Loads `.env.test` instead of `.env` when running the test suite
// (NODE_ENV=test, set by `cross-env` in package.json's `test` script —
// already present in `process.env` by the time this module runs, since
// `cross-env` sets it before invoking node/tsx at all). Keeps
// `resetDatabase()` (test-support/reset-db.ts, which TRUNCATEs almost
// every table before each test) pointed at a dedicated test database,
// never whatever `pnpm dev` actually uses — running the test suite once
// already wiped a real local dev database this way (`.env`/`.env.test`
// sharing one `DATABASE_URL`), see `.env.test.example` for how to set the
// separate test database this now requires.
dotenv.config({ path: process.env.NODE_ENV === "test" ? ".env.test" : ".env" });

/**
 * Schema for every environment variable the API reads. Parsing (below)
 * fails fast at startup if something required is missing/invalid, instead
 * of surfacing as a confusing runtime error later.
 */
const envSchema = z.object({
  /** Runtime mode — also toggles test-only behavior (e.g. cheaper argon2 cost, see auth.service.ts). */
  NODE_ENV: z.enum(["development", "test", "production"]).default("development"),
  /** Port the HTTP server listens on. */
  PORT: z.coerce.number().int().positive().default(3000),
  /** Postgres connection string, consumed by Prisma. */
  DATABASE_URL: z.string().url().optional(),
  // Auth — no default on purpose, same reasoning as docker-compose.yml's
  // POSTGRES_USER/PASSWORD: a secret must never have a working fallback
  // baked into committed code.
  /** Secret used to sign/verify session JWTs. Required, no default — see comment above. */
  JWT_SECRET: z.string().min(32, "JWT_SECRET must be at least 32 characters"),
  /** JWT expiry, in `jsonwebtoken`'s duration string format (e.g. "7d"). */
  JWT_EXPIRES_IN: z.string().default("7d"),
  /** Name of the httpOnly cookie carrying the session JWT. */
  AUTH_COOKIE_NAME: z.string().default("session"),
  /** Origin allowed by CORS — must match wherever apps/web is served from. */
  CORS_ORIGIN: z.string().default("http://localhost:5173"),
  /**
   * Absolute path to the built frontend (`apps/web/dist`), to serve
   * alongside the API. Optional, no default — only set inside the
   * production Docker image (see Dockerfile); left unset in native dev
   * (`pnpm dev:api`), where `pnpm dev:web`'s own Vite dev server serves
   * the frontend instead.
   */
  FRONTEND_DIST_DIR: z.string().optional(),
  /**
   * Overrides whether the session cookie gets the `Secure` attribute
   * (HTTPS-only — see auth.routes.ts). Independent from NODE_ENV on
   * purpose: NODE_ENV=production doesn't imply the deployment actually
   * has TLS in front of it (e.g. an HTTP-only dev/staging instance), and
   * a `Secure` cookie is silently never sent back by the browser over
   * plain HTTP — every authenticated request 401s despite login
   * succeeding, with no error to point at the cause. Unset (the default)
   * falls back to NODE_ENV === "production", same as before this existed.
   * Empty string counts as unset too, so `${COOKIE_SECURE:-}` in
   * docker-compose.yml doesn't force it to `false` when not provided.
   */
  COOKIE_SECURE: z
    .string()
    .optional()
    .transform((value) => (value === undefined || value === "" ? undefined : value === "true")),
  /**
   * Shared secret `services/tech-step-llm-worker` sends as an
   * `X-Internal-Worker-Secret` header on every call to `/internal/tech-steps/*`
   * (`requireInternalWorker`, `middlewares/require-internal-worker.ts`).
   * Optional with no default in the schema itself (unlike `JWT_SECRET`) so
   * an environment that doesn't run the worker at all (e.g. this repo's
   * existing test suite) never needs to set it — but `requireInternalWorker`
   * itself rejects every request outright when it's unset, so the surface
   * fails closed rather than open if a real deployment forgets to set it.
   */
  INTERNAL_WORKER_SECRET: z.string().min(32).optional(),
  /**
   * Base URL of `services/tech-step-intent-service` (the spaCy-based
   * microservice `TechStepClassifierService` delegates NER + intent
   * classification to, see `lib/recipe-matching/intent-service-client.ts`).
   * Has a default (unlike `DATABASE_URL`/secrets below) since it isn't
   * secret and dev natively runs it on a fixed local port — Docker Compose
   * overrides it to the compose network's service name.
   */
  INTENT_SERVICE_BASE_URL: z.string().url().default("http://localhost:8000"),
  /**
   * Shared secret sent as an `X-Intent-Service-Secret` header on every call
   * to `services/tech-step-intent-service`. Unlike `INTERNAL_WORKER_SECRET`
   * above, **required, no `.optional()`** — that service is a core
   * dependency (recipe save/preview can no longer detect any technique
   * without it), not an optional background job; an environment that
   * forgets to set this must fail loudly at startup, not silently run with
   * every technique detection request failing one at a time.
   */
  INTENT_SERVICE_SECRET: z.string().min(32, "INTENT_SERVICE_SECRET must be at least 32 characters"),
});

/** Parsed, validated environment — import this instead of reading `process.env` directly anywhere else. */
export const env = envSchema.parse(process.env);